Logic Electronics                                  

 

 

Technical information on the Undervolt sensor and how it differs from other LiPo sensors on the market today.

 

 The Undervolt sensor is designed to encompass cell packs from 2 cells all the way up to 10 cells and is a manually programmed system just like your speed controller so you only have to do it once and it remembers the cells you have.

Speed controller voltage detectors are mostly hard-wired comparator type sensing devices that are ‘dumb’ type sensors so they are prone to going off at false readings and have no intelligent loaded voltage sensing.

The advantage of the Undervolt sensor is that it uses a 10bit analogue to digital converter and digital signal processing to determine an accurate ACTUAL loaded voltage. This will be further explained next.

 

Normal mode voltage detection:

 

LiPo Batteries have a specific voltage that is the minimum manufacturers recommended voltage threshold of 3.1 volts per cell.

We all like to fly our models and some of us right to their limits and we don’t want to have warnings going off unless it is necessary. The Undervolt sensor utilises something called change in voltage over change in time algorithm to enable the flyer to get the most out of their Li-Po’s safely.

 

 

In this diagram we can see that when our LiPo Cells get low, around the 3.1 Volts per cell range we can see that is quite easy to get dips and glitches due to battery loading at these levels which will trigger other voltage sensors.

The Undervolt sensor will have a look to see if the sensed voltage has an overall dip at 3.1volts per cell or below. If this voltage level is consistent for a period of greater than 5 seconds then it will latch the alarm. The Undervolt sensor samples the voltage at 10Hz or 10 times in one second for fast voltage sampling so nothing gets past it for an accurate change in voltage over change in time reading.

 
Diagnostic mode detection:

 

This mode is for those that want to know what voltage your cells reach when you fly, data loggers do a great job at analysing your flight systems after you land, but sometimes you simply want to ‘see’ what your heli / plane is doing while you are flying to determine what manoeuvres put more stress on the LiPo Cells or if there is a problem with binding and judge more accurately when you need to land.

 

This diagram shows a typical discharge curve for Lithium Polymer cells from full to empty. From a fully charged pack it can be seen it takes quite a while to reach 3.2v per cell. This is the normal flight envelope or ‘flight range’. From this point on things start to happen a lot quicker and the critical voltages are reached faster. In Diagnostics mode the sensed voltage is represented immediately by the alarm when it reaches a loaded 3.1v/cell.

The great advantage of this mode is that as soon as the voltage reaches 3.1v/cell the alarm will start. If the voltage recovers, the alarm will stop.

As mentioned in the instruction manual, the alarm has a different sequence according to the voltage it senses so there is no need to program a singe voltage as in other sensors, with the Undervolt sensor you can ‘see’ all of the critical voltages as they happen.

If the sensed voltage reaches 2.9v/cell a solid on signal alarm turns on and remains ON for a minimum hold period of 20 seconds. This enables the flyer to manoeuvre the heli/plane to an easy to see distance to determine if the sensor has reached that voltage. This is valuable information to diagnose how much you are loading down your cells during certain manoeuvres and conditions.

The 3.0v/cell to the 2.9v/cell is only a small window and may pass by too quickly for you to see the changes before the cell voltage gets too low so a hold time will let you know it has reached that point before the cells have a chance to recover.

 

 

Logic Electronics strives to make the BEST possible dedicated accurate diagnosis and warning tool for your Lithium Polymer cells.

We will be releasing a more comprehensive voltage/current/power logger with a graphing interface in the near future so if you require a more detailed analysis of your flight after landing so stay tuned.

 

Thanks for taking the time to read this page.

If you have any suggestions or feel the need to email me about my sensor please feel free to email me at:            mailto:xdata@iinet.net

Thanks again

Dave.

 
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